Aluminum 1100 Wire - 1/16" OD Annealed, 32 Foot Length, 1LB Spool
Part Number AWC-116-30
Material Type Aluminum 1100
System of Measurement English
Outside Diameter 1/16 inches
Overall Length 32 feet
Specification Met ASTM A313
Aluminum wiring, used in some homes from the mid 1960's to the early 1970's, is a potential fire hazard. How safe is aluminum wiring? According to the U.S. Consumer Product Safety Commission, fires and even deaths have been reported to have been caused by this hazard. Problems due to expansion, or more likely micro-fretting and arcing at the connectors, can cause overheating at connections between the wire and devices (switches and outlets) or at splices. The connections can become hot enough to start a fire without ever tripping a circuit breaker!
CPSC research shows that "homes wired with aluminum wire manufactured before 1972 are 55 times more likely to have one or more connections reach "Fire Hazard Conditions" than are homes wired with copper. "Post 1972" aluminum wire is also a concern. Introduction of the aluminum wire "alloys" in 1972 time frame did not solve most of the connection failure problems.
The heat has deteriorated the insulation on both the connector and the wires. A portion of the connector's spring (white overheated section of spring in photo) becomes red hot at current above 12 amps.